Incident Escalation Prevention
for Glass Manufacturing
A locally processed protection system for the hot-end, detecting incidents, supporting operators and triggering automatic responses, while turning every event into data the plant owns.
Protection built around the glass plant.
IS Protect Plus
Prevents incidents escalating and improves production efficiency.
More than detection. IS Protect Plus identifies incidents, triggers configured responses and turns every event into useful operational information.
- Identifies incidents as they happen
- Triggers configured plant responses
- Turns every event into operational data
Furnace Protect
Instant notification of furnace run-outs.
Simple, safety-led thermal monitoring that alerts your team the moment a run-out occurs, so they can act before it becomes a major incident.
Explore Furnace ProtectFires Are Usually the Result of Earlier Incidents
Most fires begin as small production incidents. The challenge isn't the fire itself. It's identifying these early events quickly enough, and responding consistently, every shift.
Real manufacturing events. Mitigated.
Captured on production glass forming machines: detected, verified and contained automatically.
A fire on the mould side (sections 1 to 5) is detected and flagged on screen within seconds.
Stray ware detected on the hot-end conveyors. Audible and visible alarms triggered, then the hot-end reject activated automatically one second later.
More than a safety system.
The system doesn't simply detect and prevent incidents. Every event creates a record the plant can use to understand what is happening and improve the process.
Your plant. Your data. Your insight.
IS Machine Report
Incidents detected, broken down by section and incident type.
Event Log
Every event logged with timestamp, type, section, alert level and video.
Events & Downtime
Total events and downtime for each section, side by side.
Factory Report
Section downtime analysis across alerts, maintenance and swabbing.
1,700+
incidents logged and mitigated in 12 months
On a single IS machine
That's one machine. A plant may run ten or more, every one of them generating incidents like these.
Strays
Contained, including alert, alarm and automatic safe section stop.
Gob Delivery
19
incidents
Each triggered a full machine stop.
Fires
2
incidents
Automatically triggered suppression system (the plant's existing, already-installed dousing system).
Result
Lower downtime risk
High-severity events contained
Better safety and reliability
See what's happening on your machines.
Every glass plant has its own incident patterns. Our engineering team can walk you through how Fire-Camera would work in your specific production environment.